Tools

Cable Sizing Application

Click here to register to use our cable sizing application

What Changed

So that we can focus all our efforts on our new application, we have retired our myElectrical.com cable sizing calculator. We recommend you now use our main cable sizing application over at myCableEngineering.com.

myCableEngineering.com

Cable Sizing Software - select, size and manage your power cables using myCableEngineering. All your cables, for all your projects.
  • LV and MV cables up to 33 kV with current capacity in accordance with BS 7671, ERA 69-30 and IEC 60502.
  • Positive and zero sequence impedance to IEC 60609. Voltage drop in accordance with CENELEC CLC/TR 50480.
  • Project management and team collaboration, with clear easy to read calculations and reports.

Our software is the only cloud-based solution and has been built from the ground up to be fully responsive - meaning you can access your cables from anywhere and on any device, desktop, tablet or smartphone.

Duct Size Calculator


Tip: registered users can save calculations.

Typical Cable Diameters

Following outside diameters are for reference only and will vary depending on cable manufacturer. 

600/1000V XLPE Armoured

Overall Diameter (mm)
mm2 1core  2 core  3 core  4 core 
1.5    12.3  12.8  13.5
2.5    13.6  14.1  15.0
4    14.7  15.3  16.4
6    16.9  16.6  18.7
10    18.0  19.5  21.1
16     20.0  21.2  22.9
25    24.1  26.7  28.9
35    27.9  29.6  32.1
50*   17.5  25.8  28.5  32.0
70   20.2  29.0  32.2  37.7
95   22.3  33.1  37.0  41.7
120   24.2  36.1  40.0  47.7
150   27.4  39.3  45.5  51.4
185  30.0  44.7  49.8  56.6
 240  32.8  49.0  55.1  63.0
300  35.6  53.5  60.2  68.8
400  40.4  59.0  66.6  78.1
500  44.2      
630  48.8      
800  55.4      
1000  60.6      

 * - change in class of conductor

Calculation

1. Required fill factor k (in decimal)
2. Cable diameter d, giving a cable area, a:

a= π 4 d 2
3. Cable total area Ca = sum of area for all cables
4. Minimum duct diameter D:

D= 4 C a πk
Voltage Levels to IEC 60038

The standard aims to consolidate AC and traction voltages within the industry and defines the following bands: band 1 - A.C. systems 100 V to 1...

Cable Insulation Properties

Cable insulation is used to provide electrical separation between conductors of  a cable.  During the historical development of cables, numerous types...

Robots - Interesting Videos

The robot folding towels post below was interesting enough at the time to post a link.  Recently I’ve come across a couple of other interesting videos...

Smarter Electrical Distribution

The other day I came across an article in Technology Review on the development of a smart transformer. A professor at North Carolina State University is...

Power Transformers - An Introduction

One of the fundamental requirements of an alternating current distribution systems it to have the ability to change the magnitude of voltages.  It is more...

Gas Insulated or Air Insulated Switchgear

Various arguments exist around SF6 Gas Insulated (GIS) and Air Insulated (AIS) medium voltage switchgear. Recently we had to change a GIS design to AI...

Star-Delta Motor Starting - Performance

Many questions sent in to the site are in connection with motor starting and in particular star-delta.  For all but the simplest application, there is...

Skin Tapping Input

Tapping your forearm or hand with a finger could soon be the way you interact with gadgets. A new technology created by Microsoft and Carnegie Mellon ...

Electromagnetic Fields - Exposure Limits

Exposure to time varying magnetic fields, from power frequencies to the gigahertz range can have harmful consequences.  A lot of research has been conducted...

What is a rectifier transformer?

I've recently come across this question a couple times browsing the internet. Decided to give a quick answer here. A rectifier transformer is a transformer...

Footer
(click here to extend)
Copyright (c) 2026 myElectrical