Power Factor 

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Power Factor
Power factor is the ratio between the real power (P in kW) and apparent power (S in kVA) drawn by an electrical load. 

The reactive power (Q in kVAr) causes the real and apparent power to be displaced from each other.  Reactive power provides the necessity for electric and magnetic fields to enable the power system to work.

In addition to being the ratio of real power to apparent power, the power factor can also be express as the cosine of the angle between the two.

image03

If the reactive power of the load is inductive, the real power will lag the apparent power and the power factor will be lagging.  If the reactive power is capacitive the power factor will be leading.

In it's simplest form power factor, can also be considered a measure of the useful work obtained from a power system

Three phase power factor and single phase power factor follow the same concepts

For a theoretical discussion of power factor, see the section on Complex Power on the Alternating Current Circuits note.

Typical Power Factors

Average Power Factor values for the most commonly used plant, equipment and appearances:

plant and appliances cos φ tan φ
induction motor - loaded at 0% 0.17 2.80
induction motor - loaded at 25% 0.55 1.52
induction motor - loaded at 50% 0.73 0.94
induction motor - loaded at 75% 0.80 0.75
induction motor - loaded at 100% 0.85 0.62
lamps incandescent 1.0 0
lamps fluorescent (uncompensated) 0.5 1.73
lamps fluorescent (compensated) 0.93 0.39
lamps discharge 0.4 to 0.6 2.29 to 1.33
oven resistance elements 1.0 0
oven induction heating (compensated) 0.85 0.62
oven dielectric heating 0.85 0.62
resistance type soldering machines 0.8 to 0.9 0.75 to 0.48
arc-welding fixed 1-phase 0.5 1.73
arc-welding motor-generator set 0.7 to 0.9 1.02 to 0.48
arc-welding transformer-rectifier set 0.7 to 0.8 1.02 to 0.75
arc furnace 0.8 0.75

Source: Groupe Schneider - Electrical installation guide
(According to IEC International Standards), 1996

Harmonic Distorted Waveforms

Example - true power factor

A load is operating with a displacement power factor of 0.875 and THD of 13.4%.  What is the true power factor?

The distortion power factor is given by:

Image(41) 

Resulting in a true power factor of:

Image(42)

Power factor as set up above assumes a sinusoidal wave form.  In a modern power system with the growth of power electronic devices, the waveform is generally not sinusoidal.  In this instance the definition of power factor becomes a little more complicated. 

  • displacement power factor - is the power factor of the 50 Hz fundamental for a harmonic distorted waveform
  • distortion power factor - is the amount the displacement power is reduced due to harmonic content
  • true power factor - is the actual power factor, taking into account the harmonic distortion

In a non-sinusoidal waveform the harmonic content reduces the power delivered to the load.  True power factor will always be less than the displacement power factor. The ratio of the true power factor to the displacement power factor is the distortion power factor.  For purely sinusoidal waveforms the distortion power factor is always 1. 

If the total harmonic distortion is know, then the distortion power factor can be found from:

Image(39)

Image(40)

Power Factor Correction

Calculation of Required kVAr

Existing Situation is defined as load P in kW with power factor pf1  (assume lagging)

Leading  to, complex power S1 in kVA
image12

Current Phase angle φ1 is given by: 
image13

The desired situation is defined as new power factor pf2
New Phase angle φ2 is give by: 
image14

Required compensation Q2 in kVAr: 
image15  and image16 

Numerical Example

Existing Situation: P = 450 kW pf1 = 0.83
S1 = 450/0.83 = 542 kVA

φ1 = cos-1(0.83) = 33.9 degrees

Desired Situation: pf2 = 0.95 
φ2 = cos-1(0.95) = 18.2 degrees

Calculation Results:
Q2 = 450 * (tan(33.9)-tan(18.2)) = 154 kVAr

S2 = 450/0.95 = 473 kVA (12.7% reduction)

By improving the power factor, power supply authorities need to generate less reactive power and power distribution systems become more efficient.  Power supply authorities often charge a penalty for power factor and it can be financially beneficial for the owner of equipment to provide systems to improve their power factor.

Power factor correction is typically carried out by the addition of capacitors – creating reactive power 180o out of phase with that created by the loads (typically inductive).

Power factor correction may be applied as bulk correction at the main plant switchboard or installed locally at each load.

 image04

 

image05

 

image06

If the kW is to remain constant then:

 image07

and

image08

giving:

image09

image10

image11

Power Factor Correction Tool

0042_PFC
Power Factor
Correction Unit

The calculation of the amount of reactive power required to achieve a given improvement is relatively easy to calculate.

To assist in the calculation of required power factor compensation we have added a power factor correction calculation tool to our site. See the links below for details.



Steven McFadyen's avatar Steven McFadyen

Steven has over twenty five years experience working on some of the largest construction projects. He has a deep technical understanding of electrical engineering and is keen to share this knowledge. About the author

myElectrical Engineering

comments powered by Disqus

  1. Sinnadurai's avatar Sinnadurai says:
    7/11/2012 11:56 AM

    Why is the pfc disconnected when a standby generator feeds the load?

    • Steven's avatar Steven says:
      7/11/2012 12:38 PM

      It is not the power factor correction per say, but the possibility of leading power factors which are not good for generators. Generators have a limited ability to absorb real or reactive power (as opposed to normal power systems which are usually much bigger than any load).

      Best thing is to manage the power factor well. Switching off seems an easy approach, but you need to be careful that the actual power factor is not so low as to exceed the generator kVA rating.


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