Notes

myElectrical - Cable Sizing Tool Upgrade 

By on

Our IEE cable sizing was wrote a few years ago and had become rough around the edges.  I thought it was time to give the tool a service.  Unfortunately when I looked under the hood I found cracked cylinders, broken bell ends and worn cylinders.  Rather than a quick service I had no choice be to do a major rewrite on the software.  The only thing I didn't touch is the chassis [database], which while suffering from patches of rust, was still usable.

In rewriting the software good things have happened.  There has been a large increase in performance [no more very long waits, with frequent postbacks] and I have put in a couple of enhancements.  The main things users will notice are:

 

  • things should be a lot quicker.  The number of postbacks has been minimized (unfortunately a few are required to retrieve cable configuration data).  Calculation of the cable size itself has been improved to make the processing more efficient.
  • everything is all on one page.  A slicker user interface with no more switching between tabs.
  • you now have quick access to the underlying data.  Click any of the  'i' buttons on the form and the relevant data table should pop up.

Of all the software tools on the site, the cable sizing one is the most complex.  A lot of the complexity derives from strictly following the Wiring Regulations, which while designed for humans to work through, are not necessarily software friendly.  Hopefully the tool should be working well, but if you do come across and bugs or have any suggestions, please let me know.

Click here to  give the Cable Sizing Tool a try.

, ,

More interesting Notes:
Steven McFadyen's avatar Steven McFadyen

Steven has over twenty five years experience working on some of the largest construction projects. He has a deep technical understanding of electrical engineering and is keen to share this knowledge. About the author

myElectrical Engineering

comments powered by Disqus

View 2 Comments (old system)

  1. skalooba76's avatar skalooba76 says:
    12/7/2011 9:49 AM

    hi,

    i noticed when i try to size cable for small load, the software keep giving the wrong size, i.e for 12 Amp load, 380V, protected by 16 Amp, the cable calculation software will give 35mm2 which is wrong.

    please look into this matter

    thanks for all the help

    niki

    • Steven's avatar Steven says:
      12/7/2011 10:25 AM

      It may be the fault level. In calculating the size the following happens:

      Cable is calculated on current capacity
      Voltage drop is calculated (and cable size increased if necessary)
      Fault level withstand is calculated (and cable size increased if necessary)

      I have just tried your scenario (with XLPE cable) and at 25kA fault, 25m2 was required, but at 1kA fault only 1mm2.

Comments are closed for this post:
  • have a question or need help, please use our Questions Section
  • spotted an error or have additional info that you think should be in this post, feel free to Contact Us
Maxwell's Equations - Introduction

Maxwell's Equations are a set of fundamental relationships, which govern how electric and magnetic fields interact. The equations explain how these fields...

ABB Technical Guides - Motor Operation

ABB has produced a range of technical guides that offer concise explanations of the major technologies and technical issues in low voltage AC drives. ...

DC Motor Operation

Coils of wire on the rotor carry a d.c. current which generates a magnetic field. A stator magnetic field is created using either permanent magnets or...

Earth Electrode Resistance

Earthing of electrical systems is essential for the correct functioning and the protecting of life and equipment in the event of faults.  The earth electrode...

Control Theory

Control theory looks at how systems work and are controlled from a mathematical view.  This note gives a brief introduction to some of the concepts – more...

Back to basics - the Watt (or kW)

When thinking about watts (W) or kilowatt (kW = 1000 W) it can be useful too keep in mind the fundamental ideas behind the unit. Watt is not a pure electrical...

8 Motor parts and common faults

Straight forward list of some common motor faults.  If I have missed any other common faults, please take a bit of time to add them in as a comment below...

How D.C. to A.C. Inverters Work

Traditionally generation of electricity has involved rotating machines to produce alternating sinusoidal voltage and current (a.c. systems). With the development...

Voltage Drop in Installations - Concepts

Problems on achieving maximum voltage drop within an installation come up often. Depending where you live, local regulations will have different limits...

LED Replacement Light Bulb

The inventor of the first visible light-emitting diode makes history again this year as it begins to show customers a 40-watt replacement GE Energy Smart...

Have some knowledge to share

If you have some expert knowledge or experience, why not consider sharing this with our community.  

By writing an electrical note, you will be educating our users and at the same time promoting your expertise within the engineering community.

To get started and understand our policy, you can read our How to Write an Electrical Note. 

Footer
(click here to extend)
Copyright (c) 2026 myElectrical